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    Home » BLINK DCFC 160kW Fast Charging Station User Instructions
    Bang & Olufson

    BLINK DCFC 160kW Fast Charging Station User Instructions

    By Gabriel SmithOctober 24, 2025Updated:October 24, 2025No Comments14 Mins Read
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    BLINK DCFC 160kW Fast Charging StationBLINK-DCFC-160kW-Fast-Charging-Station-product

    Safety Instructions

    This unit is a high-powered electrical device and can be hazardous if improperly installed, serviced, or operated. Failure to follow procedures in this manual could result in hazards to personnel and/or damage to the equipment and related infrastructure. In addition, the installation, service, and maintenance need to comply with local codes and the Authority Having Jurisdiction (AHJ).

    The symbols used are international icons used to depict various levels of caution when installing, servicing, or maintaining the equipment. The same symbols will also appear on the equipment for identifying caution levels required when accessing certain areas of the charger.

    TP5-160-480-1Max Voltage: 1000VDC; Connectors: CCS1 and CHAdeMO
    TP5-160-480-2Max Voltage: 1000VDC: Connectors: CCS1 and CCS1
    HPC-160-480-1Max Voltage: 1000VDC: Connectors: Liquid Cooled CCS1 and CHAdeMO
    HPC-160-480-2Max Voltage:1000VDC: Connectors Dual Liquid Cooled CCS1
    HPC-160-480-3Max Voltage: 1000VDC: Connectors: Liquid Cooled CCS1 and Liquid Cooled NACS
    HPC-160-480-4Max Voltage: 1000VDC: Connectors: Dual Liquid Cooled NACS
    TP5-160-480-2-300Max Voltage:1000VDC: Connectors: Dual CCS1 300A (Nominal) & 350A (Peak)
    TP5-160-480-3Max Voltage:1000VDC: Connectors: CCS1 and NACS
    TP5-160-480-4Max Voltage:1000VDC:  Connectors: NACS and NACS

    Grid System

    BLINK-DCFC-160kW-Fast-Charging-Station-fig-1

    Installation Overview

    Electrical Input

    Requirements

    Input voltage: 480Y VAC (3 Phase + Neutral + Earth), 60Hz
    Full Load Amperage: 215 Amps (At Rated power)
    Breaker Capacity: 270 Amps
    LocationThis charging station has 4 doors, i.e., Front, Rear, Left, and Right. Clear a 35” distance on the front and rear sides and 24” on the left and right sides of a charger to be maintained for air circulation for cooling and opening the panel for maintenance.
    HPC-160-480 Charger Dimensions (L X D X H): 43.07”x 36.97”x 81.30” TP5-160-480 Charger Dimensions (L X D X H): 39.96”x 29.52”x 73.42”
    Mounting PadMounting pad shall be of concrete cement with approximate dimensions Length 41.3″, Width 41.7″, Height 29.6″, to accommodate the weight and dimensions of the base. Place the charger on the concrete mounting pad with anchor studs using lock washers and nuts.
    For relocation/lifting – A Forklift can be used; provision has been made for this.
    Barricade (Bollards)Suitable bollards should be provisioned to restrict the approach of EVs to the charger. EV shall be in accordance with local code.
    CablesInput Cables must be Copper (3P+N). Flexible copper is preferred. Please see the table below in the next section for the cable gauge.
    GroundingReliable protective grounding must be provided. It is recommended to have a separate dedicated ground exclusively for the charger, considering safety aspects. The ground resistance should be less than or equal to 4Ω. Copper cable in accordance with NEC shall be used to connect the charger housing to the external ground.
    BreakerBreaker (3P+N) with suitable current capacity depending on the charger rating to be provided. This shall be in accordance with NEC, typically 1.25 X Full Load Amperage.
    MiscellaneousCopper lugs (Flat type) for the input cable and earth cable should be provided based on the size of the cable.

    Cable Gauge

    CapacityFLA(Amps)Breaker(Amps)AWG
    30kW40508
    60kW801002
    120kW1602003/0
    160kW215270300MCM
    180kW240300350MCM
    200kW265335400MCM
    240kW320400600MCM
    300kW400500900MCM
    360kW4806001500MCM

    Box Content

    ItemQuantity
    Charger1
    Bolt M14 *1006
    Key2
    Factory Test Report1
    Matching socket or hex wrench; Match according to the molded ase circuit breaker model.1
    Forklift damper2
    Screws  M5 *88
    Certificate1

    BLINK-DCFC-160kW-Fast-Charging-Station-fig-2

    Outline Of Drawing (HPC -160 -480)

    BLINK-DCFC-160kW-Fast-Charging-Station-fig-3

    Before making the concrete pad, determine the position of the pre-embedded PVC pipe according to the position shown in the figure to facilitate later wiring.

    Atation Anatomy

    Mechanical Installation (HPC-160-480)

    CONCRETE PAD 

    A concrete pad using 3,000 to 4,000 psi concrete should be used. Electrical for AC power should be positioned such that it exits the concrete pad at the Main AC Power Line Opening.

    • When making the installation platform, a PVC pipe with a diameter of 100mm is pre-buried, and steel wires are reserved in the PVC pipe for the convenience of wiring.
    • The reserved position of the PVC pipe corresponds to the position of the cable inlet at the bottom of the charging pile.
    • The dimensions of the concrete foundation will need to be determined according to the local jurisdiction. The reference foundation is 23.6″ deep below ground.
    • Foundation fabrication uses steel bars in accordance with relevant standards. Recommended 5/8″ threaded rebar.
    • The concrete platform should be 6″ above ground; any more than 6″ will cause the charger to control above the ADA compliance maximum, and may cause the inspection to fail, and the foundation may need to be lowered to meet ADA guidelines.

    Unpack

    1. Remove the screws on the front panel, the top front, and all the bottom screws.
    2. Untie the straps that fix the charging station and remove the vacuum
    3. select Authorization/Payment MethodCHARGER SETTINGS
    S.NOPARAMETERSVALUEREMARKS
    1NETWORKETHEthernet-DO NOT CHANGE
    2NETCFGFILE/etc/network/interfacesPath- DO NOT CHANGE
    3WLANCONF/home/guest/wpa_supplicant. confPath-DO NOT CHANGE
    4DEVICEIP192.168.2.13IP Address of Device
    5DEVICEGATEWAY192.168.2.1IP Address of Gateway
    6DEVICENETMASK255.255.255.0IP Address of mask
    7SERVERURLws://exampleserver.com:9100 /ocpp/202006051001Server Address of OCPP
    8DEVICEID2020060510Device ID
    9AUTHORIZATIONKEY4F43415F4F4354545F61646D 696E5F74657374Authentication code of the Server login
    10CHARGEPOINTVENDORBlinkID of Operator
    11CHARGEPOINTMODELDCCharger Type- DO NOT CHANGE
    12ADPATH/NA
    13QRCODENAME/NA
    S.NOPARAMETERSVALUEREMARKS
    14LANGenPath – DO NOT CHANGE
    15MODE/NA
    16APN/NA
    17CHARGINGPIC/NA
    18IDELPIC/NA
    19LCMlcm:1=/dev/ttyS4Path – DO NOT CHANGE
    20LCMENCODETYPEUNICODEEncode –DO NOT CHANGE
    21LCMPASSWDXXXPassword for access
    22RFIDRFID0=/dev/ttyS1Communication Interface of

    RFID

    23PLUGDCNUMBER2The quantity of guns
    24PLUG1DIN1DC1:3=/dev/ttyS0Path – DO NOT CHANGE
    25PLUG2DIN1DC2:3=/dev/ttyS0Path – DO NOT CHANGE

    How to Start 

    Rfid Card
    •  The charger display will provide options to select
      Authorization/Payment Method.
    •  Swipe the RFID Card.
    •  The charging session will begin within 60 seconds.
    •  To stop the charging – Swipe the same RFID card again
      Or use the STOP button on the screen.

    QR CODE /MOBILE APP

    1. The charger display will provide options to select the Authorization/Payment Method.
    2. Scan the OR code or start charging.g fromMobileeThe l
    3. charging session will begin within 60 seconds..
    4. To stop the charging – Stop from the Mobile App or use the STOP button on the screen

    CREDIT The charger

    1. ger display will provide options to select the Authorization/Payment Method.
    2. Authorize your credit card. Make sure you have enough balance on the card to charge..
    3. The charging session will begin within 60 seconds..
    4. Charging will automatically stop after 100% h, use the Sbutton on the screen.

    During the charging process, a real-time data output of the charging process appears on the screen. At any point in time, a charging session can be stopped using the Stop button on the screen or the Emergency Stop button for emergency uses ONLY.

    Maintainance & Sevice

    Each of the capacitors in this device has a high voltage for a time after shutting off the input power supply. Allow 1 minute after powering down before servicing internal components.

    Items

    Perform periodic checks every 3 to 6 months based on the site conditions and the usage of the charging station.

    1. Check the input voltage and ensure it is within the acceptable limits.
    2. Check the Ground / Earth resistance and ensure the BLINK DCFC 160kW Fast Charging Station is within the acceptable limits..
    3. Clean the Air Filter periodically.
    4. Make sure that Power Module lights are solid green ONLY.
    5. Ensure the charging cables are not worn out and gun pins are clean.
    6.  Make sure all the air-cooling fans of are BLINK DCFC 160kW Fast Charging Station are working normally
    Visual Check
    1. Check for abnormal sounds from running fans and power units.
    2. If there is any abnormal sound, please don’t make assumptions! Call us for further assistance.
    3. Check for abnormal odor, changes in inner materials, corrosion, anomalies in appearance, etc., in
      this device.
    4. If there are any anomalies, please don’t make assumptions; call us for further assistance!
    5.  Check for dust and dirt in this device regularly.
    6. Please pay extra attention while using the vacuum cleaner; it should not apply pressure on the control boards or any components.

    Replacement Of Component

    To prevent the device from failure due to worn-out components, it is necessary to replace the components
    before they reach the end of their lifespan. Use the following BLINK DCFC 160kW Fast Charging Station replacement intervals as a guideline for the estimate of the total running time. Please don’t make assumptions, call us! For further assistance when you replace the parts.

    • Intake and exhaust air filters (if present): Approximately three (3) years. The period depends upon the site conditions.
    • Please keep in mind that the replacement interval of each part can vary depending on, for example, the usage environment of the device.

    Error Codes

    ERRORDESCRIPTIONPOSSIBLE SOLUTION
    ERROR FLAG 0Lightning protection device failureCheck the SPD and GFCI circuit
    ERROR FLAG 1Insulation detection abnormalThe insulation check on the EV has failed. Please try to charge a different EV.
    ERROR FLAG 2Abnormal communication between
    Insulation  Monitor and Main Control
    Board (CM)
    Please check the connection between the IM and CM boards. Check the LED lights on the CM and I.M
    ERROR FLAG 3Abnormal communication between the TR board and the CM boardPlease check the connection between the TR and CM boards. Check the LED lights on the CM and TR
    ERROR FLAG 4Electronic lock failurePossible failure of the gun to lock on the EV or the 24V supply voltage
    ERROR FLAG 5Internal useReserved
    ERROR FLAG 6Abnormal communication between
    DC meter and Main Control Board (CM)
    Please check the connection between the DC and CM boards. Check the LED lights on the CM and communication lines of the DC meter.

    Troubleshooting

    FAULT TYPESOLUTION
    IP address communication

    Failure or Server

    Communication Failure

    Please check the parameter settings interface IP address information,  such as the corresponding IP address is not correct, please re-enter the  address, restart the charging station
    AC input

    overvoltage / undervoltage

    Please check the AC input side of the voltage is too high or too low,  excluding the input exception if there is a fault, and then check that the  parameters set in the interface set the threshold are correct
    DC output

    overvoltage/overcurrent

    Please check whether the output voltage and current are within the range of parameter settings. If not, please check whether the output voltage,  current are too high, or whether the parameter setting is reasonable..
    Card reader failureThe card reader is incorrectly wired, or the card reader is disabled.
    Insulation faultPlease check whether the DC bus insulation is normal.
    Monitoring board communication failureCheck whether the monitoring board communication line is correct
    Charging gun connection failureThe charging gun connection disconnected. Please check whether the charging gun is connected properly.

    Customer Responsibilities

    1. To operate the charge station with the required protective devices, such as MCBs and switches, and with proper cables installed.
    2. To write an emergency plan that instructs people on what to do in case of an emergency.
    3.  To locate and prepare the site as per the instructions laid out in this document.
    4. To make sure that there is sufficient space around the charger to carry out any regular maintenance work.
    5. To appoint a trained person(s) responsible for the safe maintenance/service of the charge station.
    6. Neither Blink nor any of its affiliates shall be liable to the operator/owner/customer of this product or third parties for damages, losses, costs, or expenses incurred by as a result of: an accident, misuse or abuse of this product or unauthorized modifications, repairs or alterations to this product, or failure to strictly comply Blink’s’s operating and maintenance instructions.

    Warranty & Service Plan

    Blink DC chargers come with a 2-year parts-only standard warranty (actual warranty length is subject to sales contractHservice plans that cover parts and BLINK DCFC 160kW Fast Charging Station labor for an additional add-on fee.

    Warranty

    LIMITED WARRANTY: Subject to the exclusions from warranty coverage set forth below, Blink warrants that the Product will be free from any defects in materials and/or workmanship (the Limited Warranty)
    for a period of two years after 30 days from the date of shipment or from the date of the initial installation, whichever is earlier (the Warranty Period).

    If the Product becomes defective in breach of the Limited Warranty, Blink will, upon written notice of the defect received during the Warranty Period, either repair or replace, at the choice of Blink, the Product if it proves to be defective. Blink will also pay

    For shipping charges for the failed part. If the returned part has not failed, the customer will pay for shipping charges for the replacement part and the associated returned part. Under this guarantee,

    The BLINK DCFC 160kW Fast Charging Station warranty will not include removal costs, reinstallation costs, loss of charging station revenue, nor loss or damage of any kind whatsoever, whether incidental, consequential, or otherwise.

    Exclusions

    • Damages due to normal wear and tear to charging cords, connectors, LCD/LED display, and Touch
      Screen, or any product alteration or modification, misuse, abuse, accident, vandalism, acts of nature,
      power surges, or use of software, parts, or supplies not supplied by Blink, and causes other than
      manufacturing defects not covered by the warranty.
    • Force Majeure – any occurrence or extraordinary event or circumstance beyond the control of Blink
      flooding, earthquake, volcanic eruption, etc.), or other natural forces, including high input voltage
      from generators or lightning strikes or acts of nature, or other causes.
    • Any alteration or modification of the Product in any way not approved in writing by Blink..
    • Damage caused by accidents, extreme power surges, and extreme electromagnetic fields.
    • Use of the Product with software, interfacing, parts, or supplies not supplied by Blink.
    • Blink disclaims any liability for damage to product, property, or personal injury resulting in whole or in part from improper installation, maintenance, or use that is not in accordance with Blink installation and maintenance procedures.

    Customer Service

    This document is the Property of Blink and should not be copied, reproduced, or ordered on he bbasismof oromanufacturing manufacturing apparatus without the written permission of Blink. For any support on installation and commissioning.

    • Ph: 888-998-2546
    • Timings: 12 hours from 9:00 AM to 1:00 AM
    • Website: support@blinkcharging.com

    FAQs

    What types of vehicles are compatible with the BLINK DCFC 160kW station?

    Depending on the port fitted, the station can support any EV with CHAdeMO or CCS (Combined Charging System) connectors. Before using your EV, make sure it is compatible with charging.

    How fast will my vehicle charge?

    The maximum DC fast charging capacity of your EV, battery level, and outside temperature all affect charging speed. Most compatible EVs can reach 80% charge in 20–40 minutes thanks to the station’s 160 kW output.

    Do I need an account to use the station?

    Indeed. To start charging, you must sign up for BLINK Charging using the app or RFID card. Depending on operator settings, certain stations might allow guest sessions.

    Is the station compatible with Tesla vehicles?

    Yes, in areas that support CCS, either directly or through a Tesla CCS adaptor (for North America).

    What is the operating temperature range?

    Between -30°C and 50°C (-22°F and 122°F), the station can function safely. High temperatures may momentarily slow down charging.

    Can the station charge vehicles with smaller batteries efficiently?

    Indeed. In order to control charging power and provide the best speed without causing battery damage, the station talks to the EV.

    BLINK DCFC 160kW Fast Charging Station installation guide BLINK DCFC 160kW Fast Charging Station maintenance guide BLINK DCFC 160kW Fast Charging Station manual BLINK DCFC 160kW Fast Charging Station operation manual OnyxGuides Manual User Manual
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    Gabriel Smith

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