Clarke CAT160 X-PRO Dual Action Palm Sander
Introduction
Read these information carefully Before Using the “Clarke CAT160 X-PRO Dual Action Palm Sander User Manual” Thank you for purchasing this CLARKE Palm Sander. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so, you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.
Safety Instructions
- Keep the work area clean and tidy.
- Dress appropriately – DO NOT wear loose clothing or jewellery. Tie long hair out of the way.
- Keep children and visitors away – DO NOT let children handle the tool.
- Stay alert and use common sense – DO NOT operate this tool when you are tired or under the influence of alcohol, drugs, or medication.
- ALWAYS wear eye protectors when using air tools. Eye protectors must protect from flying particles from the front and the side.
- DO NOT overreach – keep proper footing and balance at all times.
- NEVER use oxygen, CO2, combustible gases, or any bottled gas as a source of power for an air tool. This product should only be used with a suitably rated compressed air supply.
- DO NOT connect the air hose with your finger on the trigger of the tool.
- DO NOT fit the air tool to any stand or clamping device that may damage it.
- DO NOT exceed the maximum pressure for the tool.
- Keep the air hose away from heat, oil, and sharp edges.
- Check hoses for leaks or excessive wear before use, and ensure that all connections are secure.
- DO NOT use the tool for any other purpose than described in this manual.
- DO NOT carry out any alterations or modifications to the tool.
- ALWAYS disconnect from the air supply when
- Never carry the tool by the air hose or with your finger on the trigger.
- When not in use, the tool should be disconnected from the air supply and stored in a dry place out of the reach of children.
Overview
Read these information carefully Before Using the “Clarke CAT160 X-PRO Dual Action Palm Sander User Manual”
Dust Collection
- Push the dust collection tube onto the waste outlet.
- Use the string to tie the dust-collecting bag onto the smaller end of the tube.
- The dust bag should be emptied regularly:- do not wait until it is full. Gently pull open the hook and loop flap across the end of the bag to empty the contents into your bin.
Your sander is now ready for use. Alternatively, vacuum extraction can be used.
Operation
- Squeeze the trigger against the body of the tool to start.
- Use the speed regulator to set the speed.
- Move the regulator lever forward for maximum speed and backward to slow down.
- Rest the sander on the workpiece before starting it. Let the sander do the work.
- Release the trigger to stop the sander.
- Always ensure the sander has stopped before putting it down.
Air Supply
- Do not disconnect the air supply hose until the compressor has been shut down and the compressed air released.
- Squeeze the trigger to discharge any compressed air from the sander and air hose.
- Once the pressure has been released, disconnect the air supply hose from the sander.
Maintainance
Read these information carefully Before Using the “Clarke CAT160 X-PRO Dual Action Palm Sander User Manual”
- Before use, drain water from the air line and compressor.
- Lubricate the air tool daily for optimum performance, using a high-quality airline oil either via a lubricator in the air supply system or by placing a few drops into the air inlet immediately before use.
- This should be carried out regardless of whether or not an in-line lubricator is used.
Cleaning
- Keep the sander clean and free from debris.
- Grit or gum deposits in the mechanism may eventually reduce efficiency.
- If the sander becomes sluggish and the air supply is of good quality, it may be necessary to replace worn or damaged parts.
Storage
- Replacement hook and e-eye-backed abrasive discs (6”/150mm) diameter are available from your CLARKE dealer:
Accessories
A wide range of airline accessories is available, including filter/regulators, lubricators, high-pressure hoses (5 to 50 metres), etc. Contact your CLARKE dealer or CLARKE International Service Department for further information. CLARKE Air-lne Oil (Part no. 3050825) is available from your CLARKE dealer.
Part Diagram
Read these information carefully Before Using the “Clarke CAT160 X-PRO Dual Action Palm Sander User Manual”
Specifications
- Operating Pressure 90 psi (6.2 bar)
- Air Consumption @ 6.3 bar 4.5 cfm (2.1L/sec) rated average 14.8 cfm (7.0L/sec) maximum
- Air Inlet Size 1/4” BSP female thread
- Vibration Level 8.5 m/s2
- Uncertainty Factor (K) 1.5
- Sound Power Level 98 dB LWA
- Sound Pressure Level 87 dBA
- Uncertainty Factor (K) 3.0
- Dimensions (L x D x H) 220 x 150 x 110 mm (with backing pad 200 x 105 x 98 mm (without backing pad)
- Weight 1.1 kg
- Max Speed 10,000 rpm
- Speed Control Variable
- Dust extract hose 1335 long x 21 dia
- Sanding pad Hook & Loop 150 mm dia Thread type M8 x 24TPI
Troubleshooting
| SYMPTOM | PROBLEM | SOLUTION |
| l runs at normal speed but slows down under any load. | 1. Piston parts worn. 2. Worn or sticking mechanism due to lack of lubricant. | 1. Return to the CLARKE dealer for repair. 2. Drip lubricating oil into the air inlet. Allow oil to soak the moving parts before using |
| The tool runs slowly. Air flows weakly from the exhaust. | 1. Moving parts jammed with gum/ dirt. 2. Airline regulator in closed position. 3. General airflow blocked by dirt. | 1. Examine the inlet air filter for blockage. Drip a few drops of air tool lubricating oil into the air inlet. 2. Adjust the in-line regulator to the open position. 3. Operate the tool in short bursts. |
| The tool will not run. Air flows freely from the exhaust. | 1. Piston stuck due to the buildup of foreign material. | 1. Disconnect the air supply and rotate the tool assembly manually. 2. Try operating the tool in short bursts. 3 Tap motor housing gently with a rubber mallet. 4. Drip a few drops of air tool lubricating oil into the air inlet to soak the moving parts. |
| The tool will not shut off. | 1. Throttle O-rings are damaged or ill-fitting. | 1. Return to the CLARKE dealer for repair. |
If, however, having followed the instructions in this booklet carefully, you encounter problems, take the tool to your local CLARKE dealer.
Guarantee
This product is guaranteed against faulty manufacture for 12 months from the date of purchase. Please keep your receipt, which will be required as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended. Faulty goods should be returned to their place of purchase;, no product can be returned to us without prior permission. This guarantee does not affect your statutory rights.
Environmental Protection
Do not dispose of redundant or damaged airline components with general household waste. All tools, accessories, and packaging should be sorted, taken to the recycling center, and disposed of appropriately.
Customer Service
- Tel: 0208 988 7400
- Website: https://www.clarkeservice.co.uk/
- Visit: service@clarkeinternational.com
FAQs
What type of sander is the Clarke CAT160 X-PRO, and what does “dual action” mean?
The CAT160 X-PRO is a dual-action palm sander that is powered by air. “Dual action” refers to the combination of orbital and rotary movements, which minimise swirl marks and produce a smooth, superior finish that is perfect for surface preparing, polishing, and sanding.
What size sanding discs does the CAT160 X-PRO use?
It is made to work with hook-and-loop sanding discs that are 150mm (6 inches). If dust extraction is necessary, make sure you use compatible discs with the appropriate hole pattern.
Can this sander be used on wood, metal, and plastic?
Indeed, a variety of materials, including wood, metal, plastics, and body filler, can be used with the CAT160 X-PRO. Simply choose the appropriate grit for the job—finer grits for finishing, coarser grits for removing heavier materials.
Does the CAT160 have an adjustable speed?
Indeed, it has a speed regulator that can be adjusted to change the sanding speed according to the material and task. Higher speeds are good for forceful sanding, while lower speeds are best for delicate work.
What type of lubrication does the sander require?
Apply air tool oil before and after usage, either directly into the air inlet or through the airline.
What’s the best way to hold and control the CAT160 while sanding?
Let the weight and motion of the instrument do the work by using a light, steady grip. Excessive pressure can result in fatigue and uneven sanding. For a steady finish, move the tool in slow, overlapping passes.