NORTEK R104GD Package Igniter Inshot Burner User Manual

NORTEK R104GD Package Igniter Inshot Burner

Safety Instructions

• Failure to follow safety warnings exactly could result in serious injury or property damage.
• Improper servicing could result in dangerous operation, serious injury, death, or property damage.
• Before servicing, disconnect all electrical power to the unit.
• When servicing controls, label all wires before disconnecting. Reconnect wires correctly.
• Verify proper operation after servicing.
• Use caution when removing components or handling this product.
• Personal injury can occur from sharp metal edges present in all sheet metal-constructed equipment.

General Information

This kit replaces the Nortek 632320 igniter, which is in the Nortek kit 903179. The igniter included in this kit is a different design, but it is an equal alternative. This kit includes (1) igniter, (1) universal igniter bracket, (1) wire tie, and (3) fasteners. The 2-pin Molex plug is pre-installed on the new igniter for an easier installation.

First, disconnect all electrical power to the unit. Remove the control panel to gain access to the burner assembly and the igniter. Establish which style of igniter bracket is on your equipment. There are 2 styles of igniter brackets. If your equipment has the bracket in Figure 1, refer to the instructions in Section 1. If your equipment has the bracket in Figure 2, refer to the instructions in Section 2.

Installation

Section 1. Models – R8GE, R8GD, R104GD

1. Disconnect the molex plug, remove the 2 screws holding the old igniter in place, and remove the assembly. These parts and screws will not be used with the new igniter.
2. Insert a new bracket in the burner box opening, but do not fasten.
3. Insert the new igniter in the igniter bracket, but do not fasten it yet with the screws.
4. Using (2) of the screw provided, fasten the bracket to the burner box.
5. Using (1) screw, fasten the igniter NORTEK R104GD Package Igniter Inshot Burner to the bracket and re-attach the molex plug.
6. Use the wire tie to make sure the igniter wires are not touching any metal.
7. The finished assembly should look like Figure 4, with the igniter parallel to the burner face.
8. Re-establish power, verify ignition, and normal operation. Refer to the installation instructions for details.
9. Replace the panel after a successful ignition.

Section 2. Models – R8HE, R104HD

1. Disconnect the molex plug, remove the 2 screws holding the old igniter in place, and remove the assembly. These parts and screws will not be used with the new igniter.
2. Fasten the igniter bracket with the (2) provided screws. See Figure 5.
3.  Insert the new igniter in the igniter bracket, fasten with the (1) provided screw, and re-attach the molex plug.
4. Use the wire tie to make sure the igniter wires are not touching any metal.
5. The assembly should look like Figure 6, with the igniter parallel to the burner face.
6. Re-establish power, verify ignition, and normal operation. Refer to the installation instructions for details.
7. Replace the panel after a successful ignition.

Warranty Information

A warranty certificate with full details is included with the equipment. Carefully review these responsibilities with your dealer or service company. The manufacturer will not be responsible for any costs found necessary to correct problems due to improper setup, improper installation, adjustments, or improper operating procedure on the part of the user.

• Resetting circuit breakers or other switches.
• Adjusting or calibrating the thermostat.

Customer Service

• Ph: +47 6717 4500
• Website https://support.nortekgroup.com/